We had our boards cut at Home Depot so that they would be more precise. Each door needs to be 14.5 inches in width and 30.5 inches in height. So that’s why we used both 1x5x6 and 1x6x6 pine boards, so no ripping would be required.
When picking your wood, place them on the ground to make sure the pieces fit together and no warping has occurred. We also picked wood that didn’t have any huge knots that would stick out once stained.
We used z-clips to attach the doors to the frame of the KALLAX unit so that we wouldn’t have to mess with hinges, but if you know how to attach hinges to have a full overlay with the frame, go for it!
The z-clips allow the doors to just be picked up off the frame and easily put back on, so while it is a bit more work than just opening doors, we were able to get the look we wanted while storing things in the console that we wouldn’t need to access all the time.
Step 2: Glue the panels together to make each door
Take 2 of the 1×5 pieces and one of the 1×6 pieces, placing the 1×6 piece in the middle. Determine which side you like more and flip it over so that the bottom of each piece is facing up.
Glue the pieces together using wood glue, clamp, and make sure to wipe the other side to make sure that no glue has dripped through.
Attach a brace (1×2 piece) about 6 in from the top and bottom using wood glue and a few wood screws. Make sure it is centered so that it doesn’t hit the sides of the cubes when attached.
Step 3: Sand, stain, and polyurethane
Next you want to sand using 3 different types of sand paper. Use the heavier grit sand paper first to make sure each board is level with the next, and finish with extra fine to smooth out each door.
We stained our doors with Special Walnut stain because we liked how it brings out the grain in the pine. We finished by applying two coats of satin polyurethane using a nice brush so that no hairs got stuck in those top coats.
Step 4: Attach legs to frame and flip over
Flip the KALLAX over and screw in your legs. Ours wobbled a little bit at first since the cubes are not solid wood, but when you flip the unit back over the weight prevents it from wobbling too much.
Step 5: Attach Z-clips or Hinges
Since we didn’t want to mess with hinges and wanted the full-overlay look from the front, we used Z-clips, which you can find on Amazon or at Home Depot.
You just screw one side into the middle divider on the cubes and the other side onto the door. Our clips came with a level, but if yours don’t you should make sure each side is level when you attach them.
While this may seem very unconventional, they ended up being very functional since we don’t keep things in the unit that we need to access every day.
When we need something out of the cabinet, we just lift the door right off and it slides back on when we are done!
Step 6: Add your handles
We picked out some bronze handles from Home Depot, but you could add any you want! Make sure you line them up on each side before screwing them in.
This hack took us about 3 days to make, including the time to let things dry.
While we absolutely love how our KALLAX media console turned out. If we were to do this again we would have made thinner braces for the doors and worked harder to implement hinges into the design.