Description: Summer has arrived in Texas, which keeps you struggling to keep your drinks cool out on the balcony. The obvious solution is to get a plastic cooler, but that’s not half the fun as building your own custom ice chest!
The Tarva proved to be a good basis for construction, and I even kept the bottom drawer intact for storage.
Since I would be sawing up the top surface to create a hatch, I had to put some additional structural supports underneath it. This also served to attach the hinges for the top hatch. Instead of measuring out how deep the supporting floor had to go (keeping in mind the additional layer of insulation I was putting in) I put everything in upside down, making sure the top lid of the cooler (screwed into the hatch) would nicely fit into the main body, once everything would be assembled.
Additionally I built a drainage in the bottom of the cooler, so you don’t have to turn the entire chest upside down to let the melt water out.
At this time it was a good moment to try out the functional assets of the chest, to much content of my buddies. The test run proved successful (the beers were nice and cold), the drainage had some leakage issues. Good thing we tested it before sealing everything up!
Once the leakage issues had been solved (plumbers putty to the rescue!) I finalized all insulation front, back, and sides and glued the remaining two drawer fronts to close everything up.
I then applied some walnut stain on the bare pine wood. I made sure to quickly wiped it down before it dried, so to keep the overall look light, but enhancing the wood texture. Some layers of clear stain to make it weatherproof and a touch of spray paint layer and the chest was completed. (Inspired by this)